Kawasaki engine surges at full throttle

The engine will often run fine at idle, but will die when it is throttled up. This is because there is less air moving through the engine at idle. When the engine is run at full throttle, especially under load, the air flow is much greater, which causes more back pressure, and results in the engine stalling.

Kawasaki engine surges at full throttle. The engine when not under load runs on the idle circuit of the carb, but if that system is partially or fully clogged, the engine can't get enough fuel to run at that rpm, the rpm's start dropping and the governor spring opens the throttle which causes the engine to get fuel from the high speed jet.

2 posts · Joined 2023. #1 · Jan 14, 2023. 40hrs - 2017 Kawasaki Ultra LX 1500 non supercharged. Engine runs fine at light throttles and full throttle. At a certain part throttle range, it has instant power loss then back again, which can be several times a second until I gas on or reduce throttle. At times, more so after the first occurrence ...

14,778. Apr 23, 2021 / Mower runs at low RPM at full throttle. #7. Could be that the throttle cable is not adjusted properly. Try this, move throttle control to full speed, and then loosen the screw holding the cable in place. With the cable loose push it forward as far as possible and then tighten the screw.Kawasaki V2 engine problems. I have a Husqvarna AWD ride on with a Kawasaki FH531V 18.0 engine, done 520 hours. Motor started running rough about 2 months ago, was fine at full throttle under load but rough at idle and half throttle. I changed spark plugs, cleaned air filter, cleaned fuel filter but problem continued.We have all seen it before and the usual cause ( about 90%) is a blocked carburettor. After that is debris in the fuel tank cutting off the fuel supply. next is air leak …Nov 8, 2015 ... Engine ran rough at idle. Ended up being clogged idle jet. There ate two idle jets.Kawasaki introduced the Mule 2510 model in 1993 with a 617-cubic centimeter liquid-cooled V-twin engine and fan-cooled belt drive converter. Equipped with the same engine size, the...Messages. 24,705. Jun 6, 2018 / my TORO has started "surging / hunting" when idling. #2. Surging is always caused by a weak air:fuel ratio. This can be due to a lack of fuel ( blockage ) or excess air ( leak at manifold ). Actually cleaning / replacing the air filter usually makes surging worse. You can start at either the carb or the fuel tank ...This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.Still not much difference in RPMs between low and fast throttle settings, but if you manually lift the throttle shaft lever, it will increase the engine speed. Here a couple more recent videos. FH680V with engine off. FH680V with engine running. Also, where do I find the model spec number for this engine.

Apr 30, 2012 · A no load surge is caused by the idle jet being clogged with dirt or debris. even at full throttle no load the engine runs on the idle circuit of the carb. when you engage the blades the extra load causes the governor to open the throttle which switches over to the main/high speed jet in the carb and it runs smooth. D. Watch the governor arm as you move the throttle from idle to full throttle pay attention to which direction the governor arm moves. With the throttle at full throttle, loosen the nut that secures the governor arm to the governor shaft that comes through the side of the block. ... My Kawasaki Engine #Fd501V surges. Ive cleaned carb, put on new ...Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.The engine seems to have full power at full throttle when mowing and seems smooth. Even at idle now, the engine rpm's seem to be smooth and steady but there's that popping sound. One other thing.. Before rebuilding the carb, starting the engine when it was warm was a simple 1/2 second turn of the key..The engine started surging yesterday at both low throttle and high throttle. I changed out the fuel filter, no difference. ... '04 Ferris 52" Kawasaki 23 hp w/ Trac Vac '98 Exmark Metro 36" Kawasaki 14 hp ... a common problem that causes engine surging is dirt ingested into air jets. these are usually found in the carb throat behind choke plate ...While riding along at a steady 1/4 throttle the bike will seem to lose/gain power continuously. (71 Bonnie, Newish premier carbs, 19 pilots, needle in middle groove, 106 needle jets and 220 mains). This goes away completely at idle and also at anything above 1/4 throttle. I've been told that stumbling while at steady throttle opening points to ...Carriers are starting to revive the idea of unlimited data plans, but they all seem to have a catch. For example, T-Mobile’s new plan limits you to SD video. Sprint’s last unlimite...

I just did maintenance on a little John Deere Gator CS with a little single cylinder Kawasaki engine in it. I changed the oil, new plug, air filter, and fuel filter. When I cranked it ran like a top for about a minute or so then it started to run really rough and wouldnt really idle on its own. You could feather the gas pedal and it would run ...Adjustment of the Carburetor on Kohler Engine. First, start the engine to keep it for 5 minutes on standby mode to reach the operating level temperature. Note that plain ground is necessary to initiate the task. Move the throttle to the “Slow” position. After that, start the tachometer with a four-cycle engine.22 HP Kawasaki FH641V-AS15 Backfires when at full throttle, ONLY after disengaging the mower deck. When throttling down backfire stops and when choking the engine the backfiring stops. I do not see smoke other than when I choke the engine, i see very small amount of black smoke, like unburnt fuel.Throttle kills the engine. I have a 2001 Ninja 250 8k miles that I have had for 3 years or so now and went to get it running today for the first time in about 5 months, I drained the gas tank, put in a gallon of fresh gas, charged the battery, opened the choke and it started up after a few tries. I let it run for 5-10 min then went to try to ...

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Take the screws out and pump grease into the top one until it comes out of the bottom one. One thing you'll notice is that while all the parts on the engine on the FG100 are metric, while the lower unit is all SAE. Take a look at the Earthquake mini tiller, compare the parts lists of the two, and see what you think.7# Engine Surging. Sometimes, the Kawasaki fd750d engine fluctuates inconsistently during throttle input. Therefore, you will experience uneven performance. Engine surging occurs for a wide range of reasons. Overheating, dirty carburetors, inadequate fuel supply, or gas leaks are the prime culprits.This is a late 90's model Scott's lawn tractor with a Kohler engine. After sitting a few years, it would start and run, but needed a little TLC to resolve th...My GX345 has had engine surging since it was new, this 20 minute easy fix took care of the problem. My GX345 has had engine surging since it was new, this 20 minute easy fix took care of the ...

Nov 29, 2014. Threads. 64. Messages. 24,705. Apr 30, 2015 / Engine runs rough and backfires under throttle. #2. Remove the fuel tank & clean it out. Most likely crud in the tank blocking off the fuel line.my dad has a DYS 4500 with a 26 hp Kohler motor PS-SV735-0017. iwas called over to fix and was told it wasnt idling right. The air filter was cloged/ caked with dust. that i thought was the prob. installed new filter and at first wouldnt crank.. then it fired up ran at low idle with no responce in throttle till at mid throttle setting. at full throttle it surges .. is it a …This is a "video response" to MiWilderness' (http://www.youtube.com/user/MiWilderness) question about a surging lawnmower engine. Surging of engines means th...Kawasaki Motorcycle Forums. Kawasaki Motocross and Offroad. kx500 power surges.!! runs on after throttle is shut. why.? 2109 Views 3 Replies 4 Participants Last post by CROGG, Sep 10, 2005. J. jdv500 Discussion Starter · Nov 8, 2004. Add to quote; Share Only show this user. hello, i'm a 41 yr old rider with my 1st kx500 here, bought the bike ...Kawasaki's fully electronic throttle actuation system enables the ECU to control the volume of both the fuel (via fuel injectors) and the air (via throttle valves) delivered to the engine. Ideal fuel injection and throttle valve position results in smooth, natural engine response and the ideal engine output.Kawasaki engine (fh601v) troubleshooting. ... If I can ease the throttle up and get it to full throttle it will do fine. The only time it does this is at startup and when I engage the pto. Any thoughts would be greatly appreciated. ... This and the issue of surging seem to be the main carburetor issues. To find out if it was the carburetor IThe problem showed itself at first like a slight "miss" occasionally when pulling a load, and eventually, over a couple months, it led to "surging" at idle and complete failure while cutting 5" high grass after only a couple of feet. The sputtering seemed to only occur after the engine warmed up (about an hour of cutting) at first but over the ...Sep 2, 2019 / Surging engine. #1. Hello All! I have a Gravely 252Z with a 25hp Kawasaki engine. The issue is that the engine runs fine until the mower is engaged, and then the engine will surge and slow, repeatedly; if I don't disengage the mower, the engine will eventually die. If I disengage the mower, the engine will continue to surge and ...

My machine is a Scag Wildcat 61" with the FD731V Kawasaki liquid cooled engine. About 2-3 lawn cuts ago I started to notice under heavier load (going uphill mowing) the engine would sputter gradually and lose power. ... The last lawn cut going up the same hill mowing at full throttle the sputtering was constant with a loss of power. The sound ...

4 posts · Joined 2011. #1 · May 28, 2011. Briggs & Stratton 28u707 OHV engine stalls at high throttle. I have already replaced plug, fuel and air filters, adjusted valves. Still worked only at mid speed for a few weeks and then was hard to start yesterday. I cleaned the carb this morning and now I see that the choke closes but the throttle ...my dad has a DYS 4500 with a 26 hp Kohler motor PS-SV735-0017. iwas called over to fix and was told it wasnt idling right. The air filter was cloged/ caked with dust. that i thought was the prob. installed new filter and at first wouldnt crank.. then it fired up ran at low idle with no responce in throttle till at mid throttle setting. at full throttle it surges .. is it a …Brochures. Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FR651V engine.On my 2015 it cured the herky-jerky throttle problem, and really made it a joy to ride. The 2019 is Generation 3 of the Versys 650. Gen 3 started with the 2015, which has some significant differences from previous generations. Shoodaben did a lot of real world research and testing on the flash for our Gen 3 Versys.scagman52 said: Try adjusting the valves. This may help too. Before you tear it off you might try hot soaking it in a heavy solution of sea foam (1 can in 1 gallon of gas). I did this by just emptying one tank and running it through the system for 10 minutes and letting it sit overnight.28021 posts · Joined 2011. #3 · May 12, 2014. You have dirt in the low speed circuit of the carb. The mower is running good under load because it is drawing fuel from the high speed jet in the carb, but once you remove the load and try to run at idle, the small blockage in the idle circuit is not allowing enough fuel past, and it surges.It surges about every 5 seconds at idle, about every 2-3 seconds while moving without blades engaged, and with a load/ blades engaged it either doesn't surge …

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If your engine is surging or running unevenly, chances are that something is wrong. Some engines will seem to surge when there's no load. because when the drive, auger (if a snow blower) or blade (if a mower) are disengaged, the governor will keep it from reaching full throttle.. If the engine still surges while there's a load on it (or it dies out completely), here are some quick tips to ...I am a homeowner with a Gravely 152Z which has a Kawasaki FH680V 23 HP engine with about 500 hours on it. ... Since then I tightened the low idle adjustment screw which allows the engine to keep running without surging or stalling, but when I went to full throttle, there was no change in engine speed even though the throttle cable is moving the ...Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.When it starts, it begins to surge. RPM goes up and down. Governor rotates up and down. This surging happened no matter if at idle or at full throttle. Here are the things I have replaced and checked: I replaced the carburetor...I verified the choke spring is set properly also and governor to throttle and throttle cable...with correct spring ...This Kawasaki 9HP motor on this John De... If you have the time, I'll show the complete carburetor cleaning process I used to solve this surging engine problem.212 posts · Joined 2007. #1 · Oct 25, 2016. Looking for any info that anyone has on this problem--GX335 with Kawi FH601V that came to me with a rough running complaint. Removed carb and cleaned/rebuilt. Reinstalled and it runs great with one MAJOR problem--NO throttle response!! Throttle plate on carb moves freely, although I noticed both ...The Kawasaki Mule 4010 Throttle Position Sensor adjustment is a critical task to ensure proper engine performance. To adjust the TPS, start by locating the sensor, which is typically near the throttle body. Use a multimeter and follow the manufacturer's guidelines to set the correct voltage output at idle and full throttle positions.Kawasaki EFI technology combines Integrated Electronic Throttle Control and an advanced engine control unit (ECU) to continuously match engine power to cutting load and ground speed, helping to maintain maximum cutting performance through heavy turf, tall grass, hillsides, cold starts, and more. Get razor-sharp results with a Kawasaki EFI engine. ….

82 posts · Joined 2009. #10 · Apr 29, 2009. MowerMedic77 said: Yes this is normal that is the difference between and 23HP and 25HP, the 25HP butterflies open fully. I recently had a unit that was doing the same thing. It would run perfect under 0 load but full throttle blades engaged it was a pig poppin and sputtering.I have a 2014 John Deere with a 25.5hp Kawasaki engine and had a similar issue with it losing power and backfiring randomly. I first focused on the ignition system (new plugs, new coils, even a new battery). When that didn't fix it, I focused on the fuel system (new filter, new gas, new fuel pump, rebuilt the carb). Still the same problem.The engine sounds and feels bogged down and surges. When I get to the top of the hill I let off the accelerator and I feel like the the tranny reset to normal operation. I park it. The muffler is real hot. Oil is good, water is good. I let it sit for 30 minutes... only the check engine light is on now.Bismarck Arkansas. Tractor. 2009 Kubota RTV 900, 2009 Kubota B26 TLB & 2010 model LS P7010. The last time I mowed with my Ferris with the Kawasaki 691V engine, it started surging like it was running out of gas. I found that the fuel filter was plugged. I took it off, blew it out and finished mowing.For example, with the engine not running, push the throttle to the choke position then make sure the choke is closed. Move the throttle from the choke position then make sure the choke is completely open. Make sure no cables have loosened and slipped. The choke not opening fully will cause the engine to run rich. 4.The engine started to surge like it was running out of fuel. When I stopped to open the gate and idled it down, the engine nearly died. I thought maybe the gauge was reading wrong and the tank was empty even though it needle was pointing to 1/4 tank. I pushed the throttle all the way open, and the engine seemed to run OK.Kawasaki FB460V engine, which has a speed governor so normally throttle set to max and the governor controls the throttle to mainatin speed. Idling is fine bit at higher speeds the engine surges quite significantly - maybe plus or minus 500 rpm? Its an old engine (about 1990 I think)...Basically the engine surges or hunts from idle through full throttle. I researched and done all the things that I’ve seen suggested. 3 different carbs. Current … John Deere engine surging is a result of an inconsistent combustion process in the engine cylinder (s). More specifically, it is caused by inconsistent delivery of fuel and/or oxygen to the combustion chamber. The usual problems lie in the air filter, gas cap, fuel lines, or carburetor. As you know, for an engine to fire and produce power, it ... Kawasaki engine surges at full throttle, When a Kawasaki engine revving fluctuates, this is known as “surging” and it is a direct result of inconsistent volumes of fuel and air being delivered to the engine’s combustion chamber. The problem will lie with the fuel filter, injectors, lines, or the carburetor. Remember, combustion requires both fuel and oxygen., 7 posts · Joined 2010. #1 · Mar 18, 2011. ok so i went riding this weekend and noticed that my teryx has a huge power loss. When u stand on it it just doesnt have the umph it did have. It does not cut out or backfire and idles fine. When you hold the throttle to the floor it feels like i am not getting all the rpms that i should get and my ..., Inspect the vent on your gas tank’s cap and clean it if it’s dirty. Drain the gas tank, clean the gas bowl, and add a fresh batch of fuel. Or you can inject fuel cleaner to clean the fuel line. After changing the fuel or injecting fuel cleaner run the lawn mower as usual. Caution: Make sure the fuel is below the maximum gauge level., New member. Apr 28, 2016. #1. have a 1990 evinrude tracker 30hp that runs fine at idle. take it to the lake and it runs fine in no wake zones. whenever the motor is cold the boat will run fine at full throttle. whenever it runs for 10 minutes and the motor gets hot it will start surging like a cylinder is missing. thought i was getting fuel in ..., When a lawn mower surges, it sounds as if the engine reaches full speed, only to decelerate quickly. Typically, it doesn't die, but the surging may repeat during the entire time the mower is in use. Like other small engines, mowers rely on a precise volume of gasoline and air for smooth operations. If either of these is exceedingly rich or lean ..., This happens on cold start about 25% of the time. When it does, if I pull the choke all the way out for a second and then push it all the way back in, it usually clears up, but not always. If I rev the engine up, it clears up and runs smooth at higher RPM (past 1/2 throttle). This also happens when the engine is hot (after 1 to 4 hours of mowing)., 14,778. Apr 23, 2021 / Mower runs at low RPM at full throttle. #7. Could be that the throttle cable is not adjusted properly. Try this, move throttle control to full speed, and then loosen the screw holding the cable in place. With the cable loose push it forward as far as possible and then tighten the screw., Problem: The engine runs and idles normal with choke on during warm up. Turn choke off and the engine will idle fine for a few seconds then the engine revs up to 5000 rpm or so. Also, if I give the throttle a blip the engine will rev up to 5000 rpm and stay there. The only way to stop it is to shut the engine off or apply the choke again., This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine., New-to-me mower (Cub Cadet Commercial Tank) with a 23 hp Kawasaki FH680V-BS18, 270 hours I had a hot start problem, repaired a chafed stator wire, disassembled & cleaned the carb & installed new gaskets, and set the valve lash to 0.004. The hot start problem went away, but now... At idle, it searches/surges around the set …, Jan 19, 2012 ... It's free to interact and gain full access ... throttle). The cart "jerks" but essentially ... I have a 2004 CC 272 Carryall with the 400cc Kawasaki&..., Jan 29, 2019 · The job of replacing is simple and will solve the surge. The process is as follows: Remove the spark plug wire – prevents the mower from starting. Remove – Remove and clean the air filter and filter housing – Clean it using soapy water, and when dry, smear some engine oil over the surface of the foam. , 1- check the alternator charging output, make sure the alternator output is not overcharging. If there is an overcurrent condition going to the fuel system ..., 2 posts · Joined 2023. #1 · Jan 14, 2023. 40hrs - 2017 Kawasaki Ultra LX 1500 non supercharged. Engine runs fine at light throttles and full throttle. At a certain part throttle range, it has instant power loss then back again, which can be several times a second until I gas on or reduce throttle. At times, more so after the first occurrence ..., A simple fix for a surging John Deere X300 or any mower with a twin Kawasaki FH491V 17hp engine. This one turned out to be a very simple repair. I also exp... , 1 post · Joined 2017. #1 · Jul 14, 2017. I've had a rough idle with my mule for a couple weeks now. Runs well under load but dies, surges and idles horrible. I've cleaned the throttle body, ruled out bad gas, changed spark plugs, checked the fuel pump and filters. The only thing I've been able to determine is it's running very rich., Fuel system problems or vacuum leaks through the air intake manifold are typical causes of lawn mower surges. Here's a rundown of the specific issues causing small engines to quickly cycle between idle speed and full throttle: Contaminated gasoline. Old gas or gasoline contaminated with water can cause engine surging. Clogged fuel tank cap vent., The hydraulic pump is designed to run at a recommend RPM to ensure proper flow etc. Lugging the engine whether it be not running it at full throttle, or trying to climb a hill to fast under load could lead to premature failure of the hydraulic pumps which are not cheap to fix. This is MHO. Steve., Then lubricate the throttle cable. To adjust, loosen the locknut at the upper end of the accelerator cable. (under throttle grip) Turn the adjuster in completely so as to give the throttle grip plenty of play. Loosen the locknut at the middle of the decelerator cable. (see pic) Turn the adjuster until there is no play when the throttle grip is ..., invader. 8182 posts · Joined 2008. #4 · Aug 11, 2013 (Edited) Yes it is a lean hesitation/lurch/surge at slight throttle opening and mostly at near 2800 rpm, and you can cure it by rotating the main (lower) throttle sensor slightly counterclockwise. Stock setting has the TPS voltage output at under spec range at WOT., 4010 Mule surging. I have a 2011 mule 4010 that surges at low RPM. it idles ok at start but if i slowly accelerate it gets really sticky and surges. if I floor it it runs great. I have changed out the injectors and cleaned the fuel pump screen. I suspect the Throttle sensors may be the real issue but I dont have the special connector to test this., #1 · Jul 14, 2013. I have an LX277, air cooled, Kawasaki FH500V, 494cc, 17HP VTwin OHV. This mower runs a half throttle, but surges when trying to run full throttle. I've …, The needle should be in the middle setting I believe if everything is stock. Check your manual to be sure. Try taking off the air filter and rev the engine to rule out lack of air. Be sure you 're getting enough fuel, remove your carb fuel feed hose and crank the engine over., The engine seems to have full power at full throttle when mowing and seems smooth. Even at idle now, the engine rpm's seem to be smooth and steady but there's that popping sound. One other thing.. Before rebuilding the carb, starting the engine when it was warm was a simple 1/2 second turn of the key.., Basically the engine surges or hunts from idle through full throttle. I researched and done all the things that I’ve seen suggested. 3 different carbs. Current …, 2. Posted: Jun 2, 2020. Options. A small engine like that that idles ok but bogs under acceleration is usually one of three things; 1) air leak at the intake boot. A squirt of starter fluid at the boot while running will tell you. If it revs you have a vacuum leak., 22hp Kawasaki engine surge. I have a 22hp kawasaki FS651V that surges at any throttle or choke position, with or without blades engaged. Runs very rough. Machine has 220 hours. I have tried replacing the carburetor with an identical walbro unit, changed out the spark plugs, new fuel filer, air filter, new governor spring, new choke spring, new ..., #briggsstratton #carburetor #howtofix More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3In this video I fixed the trash picked tiller wi..., Jun 2, 2018 / Kaw FH721v surging. #1. I have adjusted the valves, adjusted the governor, and thoroughly cleaned all linkage. And rebuilt the carb. It will not run unless 1/2 to full throttle, and is surging constantly. I cannot set the idles while it’s running like this., 2012 Brute Force 750 surging half throttle. Recently by bike when I go above 1/4 throttle it starts to surge. Same at idle and stopped. idle fines and at 1/4 throttle. goto half throttle and it starts this consistent surge like its starving for fuel but its not a bog just surges up and down at same rate. I replaced fuel pump and dirty sock at ..., Faulty Impeller. Bad Spark Plugs. Malfunctioning Fuel Pump. 1. Tangled Propeller. If your outboard motor will not throttle up, the issue may be as simple as a tangle. Debris such as fishing line, excessive seaweed, beer can rings, or nearly any other material can wrap around the propeller and its spindle., Oct 30, 2018 · 15 posts · Joined 2018. #1 · Oct 30, 2018. I have a Dixie Chopper Magnum 2250 with a Kawasaki Fs651v engine. It is surging and does not idle up above 3550 rpm with the blades off. The rpm goes up and down 100 to 150 rpm just idling with blades off. It idles rough when blades are on also. I have put a new fuel filter, plugs, and air filter on it. , This Kawasaki 9HP motor on this John De... If you have the time, I'll show the complete carburetor cleaning process I used to solve this surging engine problem.